Shree Sai Equipments and Services is prominent Rotary Disk Atomizer Manufacturers in Kolkata, Suppliers and Dealers in Kolkata. We provide high performance and reliable solutions in efficient spray drying applications. We designed our atomizers in such a way that they maintain the same droplet size, production rates, and a long working life in different industries. Our rotary disk atomizers are customized to fulfil the needs of the diverse processing requirements and industry standards with a focus on quality engineering and precision manufacturing.
What is Rotary Disk Atomizer?
A Rotary Disk Atomizer is a mechanical spray drying system that is employed to change liquid feed into fines using centrifugal force. The liquid is sprayed on a rotating disk at a very high rate, which spreads the liquid uniformly, enabling the drying of the liquid to be quite effective and the formation of uniformly sized particles.
Types of Wheels of Rotary Disc Atomizers
As Rotary Disk Atomizer Manufacturers in Kolkata we provide various types of atomizers which are mentioned below in detail.
- Standard Type Wheel
This is a simple, flat disc designed wheel that is commonly used in general spray drying. It is used to produce homogenous droplets, and it is applicable to liquids of medium to low viscosity.
- Pin Type Wheel
This wheel has spacing pins in the surface of the discs which increases the break up of liquids and creates finer droplets. It is best used in the management of viscous feeds and in the applications where there is a need to have a better control over atomization.
- Curved Vane Type Wheel
This is a wheel where the vanes are curved and flow of the liquid is smooth. It offers better droplet homogeneity, greater efficiency and is usually employed in cases where particle size is important.
- Slotted Type Wheel
This wheel is crafted to have accurate cut slots to give the possibility of controlling the discharge of liquid and the pattern of spray. It is applicable in processes that require precise droplet size, and have steady drying characteristics.
- Umbrella Type Wheel
This wheel is in the shape of an inverted umbrella and it distributes the liquid uniformly even during high speeds. It is used when there is a great capacity and when there is a good atomization of various industrial applications.
Rotary Disc Atomizer – Technical Specifications
As Rotary Disk Atomizer Manufacturers in Kolkata we provide various types of atomizers which are mentioned below in detail.
| Sr. No. |
Model |
Wheel Diameter |
Minimum RPM |
Maximum RPM |
MOC (Material of Construction) |
| 1 |
SSATM-60 |
60 mm |
16,000 |
22,000 |
As per Client Requirement |
| 2 |
SSATM-100 |
100 mm |
15,000 |
20,000 |
As per Client Requirement |
| 3 |
SSATM-160 |
160 mm |
12,000 |
16,000 |
As per Client Requirement |
| 4 |
SSATM-210 |
210 mm |
10,000 |
14,000 |
As per Client Requirement |
| 5 |
SSATM-250 |
250 mm |
9,000 |
11,000 |
As per Client Requirement |
| 6 |
SSATM-350 |
350 mm |
6,000 |
8,000 |
As per Client Requirement |
Benefits of Rotary Disc Atomizer
As Rotary Disk Atomizer Dealers in Kolkata our products are energy efficient and have high processing capacity.
- Uniform Droplet Formation
The centrifugal action is high speed resulting in a uniform and narrow distribution of droplet sizes, which guarantee uniform drying and high product quality.
- High Processing Capacity
Rotary disc atomizers are designed to operate on large scale industry hence they can easily handle large volumes of liquid feed without degrading performance.
- Broad Feed and Viscosity Handling
Also capable of pumping low to high viscosity liquids, and abrasive and sensitive materials, with increased process flexibility.
- Minimal Clogging and Stable Operation
The open wheel design reduces clogging, unlike the conventional spray nozzles, and the feeds are not interrupted even when challenging to use.
- Energy-Efficient and Precise Control
The size of the droplet and particle can be well maintained through varying the speed of the disk leading to faster drying, efficient energy consumption and good uniformity.
Applications of Rotary Disc Atomizer
As Rotary Disk Atomizer Suppliers in Kolkata our rotary atomizers are commonly used in following industries.
- Food & Beverage Industry: Used in the manufacture of uniform powders like milk powder, coffee and flavours and also maintains quality and solubility.
- Pharmaceutical Industry: Guarantees that active ingredient, excipients and medicinal formulations are of controlled size and purity.
- Chemical Processing: Best to dry chemicals, detergents, and catalysts and in situations where consistency and high throughput are required.
- Ceramics Industry: Broadly used in spray drying of ceramic slurries to obtain homogenous grains to the benefit of pressing and sintering.
- Agricultural Products: It is used in the manufacture of fungicides, insecticides and fertilizers, providing stable and free-flowing powders which can be used in large quantities.
Why Choose Us?
- Industry-Focused Engineering Expertise: Having a profound understanding of the spray drying and atomization technology, we develop Rotary Disc Atomizers, providing consistent operation, specificity and extended service life across industries.
- Customized Solutions & Reliable Support: As Rotary Disk Atomizer Manufacturers in Kolkata our custom-specific designs, material choices, and capacities are to meet your specific process requirements with timely technical support and after sales service.
- Proven Quality & Cost-Effective Performance: Our atomizers are produced with premium materials and are tested in terms of durability to ensure efficient performance, low maintenance and a high value to your investment.
Shree Sai Equipments and Services are leading Rotary Disk Atomizer Manufacturers in Kolkata , Suppliers and Dealers in Kolkata. We have high-quality Rotary Disc Atomizers that integrate a great deal of precision engineering, strength and efficiency in the performance of various applications in the industrial sector. Our specialization is on tailor-made solutions, which are able to guarantee even drying, dependability, and durability. We have a proven record of quality, innovation and customer satisfaction and this makes us a reliable partner in spray drying and atomization needs. For more details, contact us.
